Friends, today in this article we will learn about energy conservation through maintenance. I am going to give you information about all this in a very good way. So let’s start.
Energy conservation through maintenance
The primary level of energy is used by equipment and processes. To achieve higher efficiency, effective maintenance of equipment is required and implementation of appropriate new maintenance plans is required to reduce energy use. Energy conservation and maintenance are interrelated. It is not possible to separate these activities from each other. Energy management is promoted by this. Noise pollution is controlled by its use. Energy conservation is required for successful energy management. When maintenance is postponed for some reason, the cost of the organization in the form of reliability, efficiency and operation of the equipment decreases. Energy use can be reduced by reducing maintenance costs. 30% to 35% of the energy in the world is spent in energy losses in the form of friction. Friction generates heat which is reused in grinding. This affects the level of energy consumption. When there is more friction in a machine, more energy is required. In transport and industrial processes, losses occur mainly due to friction. Due to friction, the life span of machines is reduced. Reducing or eliminating friction is very costly. 10% to 15% of the maintenance cost is spent on defects caused by friction. Energy conservation is possible in heating, cooling and other systems through maintenance.
Role of Energy Auditing in Maintenance
Energy audit is necessary for good maintenance. In a company or plant, it is necessary to test the effectiveness of maintenance management in production and cost. By using energy audit, long term profitability can be ensured. In the first stage, a plan is prepared to implement maintenance effectively, which keeps in mind the main facts of maintenance. In the maintenance process, records of the work process should be inspected. Energy audit provides information about the actual results of maintenance to find and remedy any kind of maintenance deficiencies. The main objective of maintenance audit is to get good performance from it by making suitable policies for maintenance. Through this, policies related to energy conservation can be prepared in future.
The role of maintenance in energy management
Maintenance system is of special importance in energy management to achieve higher efficiency. Under energy management, production and use system is improved. In case of continuous use of any energy system, its maintenance is natural, hence maintenance is a part of energy management. By doing planned management in this, the cost of maintenance system and the time taken in it can be reduced.
Types of escort
Maintenance is divided into the following parts on the basis of methodology-
(i) Breakdown Maintenance – Due to sudden breakdown of machines or equipment in industries and institutions, the work of the institution comes to a halt, so in this situation detailed maintenance is required. The maintenance done in such a situation is called breakdown maintenance. In this situation, partial or complete maintenance is done under maintenance. Small maintenance work is done at the breakdown site itself while major maintenance is done in the workshop. The main objective of breakdown maintenance is to make the system operational in the shortest possible time.
(ii) Periodic Maintenance- Periodic maintenance is called periodic maintenance. Under this, maintenance is planned on the basis of fixed time intervals in which periodic maintenance is determined according to the procedure. This maintenance is included in the category of inspection, in which every equipment works with its full efficiency during running time. In this procedure, there is a possibility of wear and tear of machines. Therefore, a plan for time-scheduled maintenance is prepared through periodic maintenance.
Management is done through Computerized Maintenance System. Under this, maintenance interval is set. While the material used in maintenance and its quantity are included in the record data. Work report sheets are prepared by companies in which complete data of periodic maintenance is included. This makes any system permanent and reliable.
Periodic maintenance is of prime importance in automatic units. Through this, the running unit is inspected. In this, periodic maintenance is done to keep the units in continuous working condition. The main objectives of periodic maintenance are as follows-
(a) Increase in life of equipment
(b) To increase reliability
(c) reducing toothpaste maintenance
What did you learn today :-
Now you know energy conservation through maintenance, you must have got the answer to all these questions very well.
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